Back ionization is a phenomenon that occurs when an excessive amount of electrostatic charge builds up on the surface of a part being coated. Here鈥檚 how it happens and why it can be problematic:
Cause of Back Ionization
- An electrostatic charge is applied to powder particles in powder coating, allowing them to adhere to a grounded metal part.
- As powder builds up on the surface, the coating layer thickens, and an increased electrostatic field develops.
- When this field becomes too strong, it can create localized high-intensity charges, which repel additional powder from adhering to the surface.